Table of Contents

looking after your batteries

see also:

Introduction

  • lithium batteries can explode into flames if short-circuited, over-charged, over-heated or damaged
    • people have sustained severe deep burns down to muscle when placing a tool battery in their pocket which also contains car keys which then short circuited the battery - and removing the burning battery from a pocket rapidly is not an easy task!
    • even a normal alkaline AA battery can be used to start a fire by intentionally short circuiting it with foil from a chewing gum wrap!
  • over-charged or over-heated lithium batteries initially can give off an explosive and toxic vapour cloud and if that ignites, immediately you get long, rocket like flames, 1,000degC
    • if the vapour cloud doesn't ignite immediately and the vapour saturates the surroundings, then you can actually get a vapour cloud explosion
  • by Jan 2023, there were over 450 fires in Australia in the prior 18 months linked to lithium batteries including 27 house fires linked to electric vehicles in the previous 7 months
    • most fires were due to lithium polymer battery issues on e-bikes
    • the latest EV cars have competent battery management systems which limit this risk but older cars and no e-scooters have this protection
    • Do not charge them when you're out, do not charge them when you’re asleep … do not charge them where, in any way, they impede your escape
  • optimising life span of LiFePO4 batteries
    • don't store them for long periods almost fully discharged as the self-discharge may end up with excessively low charge which may kill the battery
      • self-discharge rate is usually 3% per month but will be higher in warmer climates
      • for long storage, store them at around 50% capacity
      • don't store them in extremes of temperature
    • ensure you charge them to 100% as often as you can but at least once every few months to ensure the cells become balanced
    • it is fine to use up all your capacity as this is getting the most out of your battery
    • don't charge them when the temperature is below 0degC
    • the most common cause of failure tends to be the battery management system (BMS) rather than the battery cells themselves

Lithium ion batteries

rechargeable lithium ion battery cells

cylindrical

prolonging the life of your lithium batteries

storage conditions

Recoverable battery capacity after storage for 1 yr at various temperatures and charge - avoid temperatures above 30°C (86°F)

ambient temperature stored at 40% charge stored at 100% charge
0degC 98% 94%
25degC 96% 80%
40degC 85% 65%
60degC 75% 60% after 3 months

avoid over heating battery

fully charging the battery

cell charge voltage for a rated 4.2V cell discharge cycles available stored energy
4.3V over-charged 150-200 110%
4.25V 200-350 105-110%
4.20V 300-500 100%
4.15V 400-700 90-95%
4.10V 600-1000 85-90%
4.05V 850-1500 80-85%
4.00V 1200-2000 70-75%
3.9V 2400-4000 60-65%

optimise the charge-discharge bandwidth

charge-discharge bandwidth at 20degC % total capacity after 4000 cycles
75-65% (only 10% used between charges) 94%
75-45% (only 30% used between charges) 91%
75-25% (only 50% used between charges) 88%
85-25% (only 60% used between charges) 86%
100-50% (only 50% used between charges) 83%
100-40% (only 60% used between charges) 82%
100-25% (only 75% used between charges) 79%

state of charge vs voltage

LiFePO4 12V batteries

discharge voltage at 0A load discharge voltage under load Approx. SOC Approx. Ah for 100Ah battery
14V 13.6V 100% 100Ah
13.8V 13.4V 99% 99Ah
13.6V 13.35V 98% 98Ah
13.4V 13.3V 90% 90Ah
13.3V 13.2V 70% 70Ah
13.2V 13.1V 40% 40Ah
13.1V 13.05V 35% 35Ah
13.0V 13.0V 30% 30Ah
12.9V 12.9V 20% 20Ah
12.8V 12.8V 17% 17Ah
12.5V 12.4V 14% 14Ah
12.0V 12.0V 9% 9Ah
11.7V 11.7V 0% flat

NiMH batteries

NiCd batteries